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  • Dr. Manoj Kumar, Scientist-D 9494064036,   manojkumar@immt.res.in ,  

    EXPERIENCE :

    Visiting Researcher, University of Warwick, United Kingdom (July – September 2019)

    Assistant Professor, VFSTR University, Guntur, A.P., India (June 2015- July 2016)

    AREA OF INTEREST :

    Processing: Laser material processing like laser surface alloying (LSA), laser cladding (LC), laser surface melting (LSM); Joining of metals; Additive Manufacturing; Metal 3D printing; Thermal spray coating; Powder Metallurgy

    Material systems: Thermal protection system (TPS); Thermal barrier coating (TBC); High-temperature materials; Intermetallic coatings; New alloy development

    AWARDS & HONOURS :

    Lord Bhattacharya Fellowship from WMG, University of Warwick, UK (2019)




    ·      Life Member, Indian Institute of Metals (IIM) (Member ID: LM01-59116)

    ·      Life Member, Powder Metallurgy Association of India (PMAI) (Member ID: L01050)

    ·      Life Member, Indian Institute of Welding (IIW) (Member ID: BBSR/M/R-14362/L)

    ·      Life Member, Indian Thermal Spray Association (ITSA) (Member ID: ITSA/LM/39)

    ·      Life Member, Tribology Society of India (TSI) (Member ID: 6229)

    ·      Member, The American Ceramic Society (ACerS) (Member ID: 2016128)

    RECENT PUBLICATIONS :

    1.    M. Kumar, J. D. Majumdar, and I. Manna, “Phase evolution, densification behaviour and thermal and mechanical properties of Gd2O3 co-doped Y2O3 stabilised ZrO2,” Journal of Alloys and Compounds, 2025. 1022:179851. https://doi.org/10.1016/j.jallcom.2025.179851

    2.    M Kumar, J D Majumdar, I Manna, “Gradation of Microstructure, Phase Aggregate, and Mechanical Properties with Vertical Depth of Surface Alloyed or Melted Zone Synthesized by Laser Surface Alloying or Melting of Inconel 718,” Journal of Materials Science, 2024. https://doi.org/10.1007/s10853-024-10424-x

    3.    N Kumar, P Sengupta, M Kumar, M Debata, S Bajpai, D Debasish, A Panigrahi, “Microstructure, thermal expansion, and high-temperature oxidation behavior of spark plasma sintered AlCoCrSiNi high entropy alloy”, (2024) Mater Today Commun 40:110063. https://doi.org/10.1016/j.mtcomm.2024.110063

    4.    S Mandal, M Kumar, P Sengupta, A Panigrahi, M Debata, C Shamili, K P Surendran, I Manna, S Basu, “Laser Melting of Mechanically Alloyed FeNi: A Study of the Correlation between Microstructure and Texture with Magnetic and Physical Properties”, ACS Omega, 2024, 9 (13), pp. 15650-15662, https://doi.org/10.1021/acsomega.4c00601

    5.    M Kumar, J D Majumdar, I Manna, “Development of Gd2O3 doped yttria stabilized zirconia based thermal barrier coating for improved high temperature oxidation and erosion resistance,” Ceramics International, 2023, Vol. 49, pp. 38081–38093, https://doi.org/10.1016/j.ceramint.2023.09.138

    6.    S Mandal, P Sengupta, S Dey, M Kumar, S Basu, M Debata, “Effect of Y2O3, La2O3 and ZrO2 dispersoid addition on ultra-high temperature stability of 95W–3.5 Ni–1.5 Fe heavy alloy” International Journal of Refractory Metals and Hard Materials, 2023, Vol. 113, pp. 106195. https://doi.org/10.1016/j.ijrmhm.2023.106195

    7.    M Kumar, G Gibbons, A Das, I Manna, D Tanner, H R Kotadia, “Additive manufacturing of Aluminium alloy 2024 by laser powder bed fusion: Microstructural evolution, defects and mechanical properties,” Rapid Prototyping Journal, 2021, Vol. 27 No. 7, pp. 1388-1397, https://doi.org/10.1108/RPJ-10-2020-0241.

    8.  M Kumar, M Das, J D Majumdar, I Manna, “Development of graded composition and microstructure on Inconel 718 by laser surface alloying with Si, Al and ZrB2 for improvement in high temperature oxidation resistance,” Surf. Coatings Technol., 2020, vol. 402, pp. 126345. https://doi.org/10.1016/j.surfcoat.2020.126345

    9.    A Meharwal, M Kumar, S K Karak, J D Majumdar, I. Manna, “High Temperature Oxidation Study of Nano-Y2O3 Dispersed Ferritic Alloys Synthesized by Mechanical Alloying and Sintering,” Metall. Mater. Trans. A, 2020, Vol.51, pp. 5257–5267. https://doi.org/10.1007/s11661-020-05918-7

    PROJECTS WORKED ON :


    01

    Light weight automotive component from indigenously developed 6063 aluminium alloy powder by additive manufacturing [Project Leader]

    02

    Development of microstructurally and functionally graded laser processed composite coating for improved mechanical, thermal, and tribological properties of Ni-base superalloy [Project Leader]

    03

    Development of compositionally graded tungsten alloys by conventional and advanced processing routes for ultra-high temperature applications [Co-Project Leader]

    04

    Development of energy efficient nanostructured coatings on high pressure axial piston pump tribopairs for aviation sectors

    05

    Laboratory -Scale Beneficiation and Pelletization Studies on Tailings from Kiriburu & Meghahatuburu Iron Ore Mines and Composite Samples of Both Tailings

    06

    Process Flowsheet Development for the Recovery of Iron Values from the BHJ Ore

    07

    Process Parameter Setting of South-Kaliapani Chromite Ore Beneficiation Plants

    08

    Development of porous Ti-alloy scaffolds and their corrosion studies

    09

    High pure aluminium alloy: removal of Fe, Ca, and P impurities for import substitution

    10

    Recovery of Co and Ni from chromite overburden and residue utilisation under CSIR Mission Mode Project

    11

    Development of tungsten alloy square based pyramids

    12

    Development of iron aluminide coated high-performance steels

    13

    Technology development for utilization of spent EAF graphite electrode to prepare high commercial value graphene products

    14

    Powder metallurgy based Research for Advancements In Science and Engineering

    15

    Jigyasa 2.0 Programme with the concept of Virtual Lab integration (CJVL)